Why Should Nickel Alloy Be Ideally Used For Piping System?

Nickel is a ductile metal that cannot be used alone. Hence, nickel alloy was discovered to make the use of the metal. You will find nickel alloy being used in different materials. Since the inception of civilization, nickel alloy is being used. Scientists have been continuously searching to bring innovations in the nickel alloys and put into the best use. For years, nickel alloys are being used in pipes, tools, coins, weapons, etc.

Nickel alloys have all the characteristics that make them an ideal choice of metals used for various purposes. Piping systems require a durable and sturdy metal that can withstand extreme pressure and weather conditions. You will rarely find any other alloy with such multiple characteristics.

Pipes made with nickel alloys can provide you with several benefits. So if you are looking to buy nickel alloy 800H tubing, you must look into the benefits of this amazing alloy metal.

Take a look at some of the amazing benefits of nickel alloy pipes:-

Heat Resistance

There are plenty of metals that can endure extreme heat and temperature. Nickel alloys can withstand temperatures exceeding 760 degrees Celsius. This ability make nickel alloy pipes an ideal option of the piping system in the industries that involve dealing with extreme heat and pressure like oil and gas industry.

Corrosion Resistance

When metals are exposed to water and oxygen, there are chances of oxidation that can make their surface prone to corrosion. The process of oxidation can cause the metal worn out. However, nickel alloy is highly resistant to corrosion compared to other metals. Hence, you can safely use nickel alloy pipes for the different piping system without worrying about corrosion. Nickel alloy can withstand all the weather conditions.

Low Expansion

Expansion becomes a concerning issue with metals used for piping system. Unlike other metals, nickel alloys have low thermal expansion rate that makes them ideal for piping system. Nickel alloys will maintain a uniform shape and size of the pipe irrespective of the circumstances. It depends on choosing the ideal nickel alloy that has a low expansion rate.

Magnetic Permeability

Nickel alloys have unique magnetic permeability characteristics making them an integral component in designing switchgear, current motors and generators. Magnetic permeability makes them lest reactive in the magnetic, so nickel alloys can be safely used in the areas with a maximum magnetic field. However, it is important to use appropriate nickel alloy that can best provide the magnetic permeability.

The Bottom Line

There’s no doubt in asserting that nickel alloy is preferred as an ideal metal for making different materials for all the valid reasons. Nickel alloy is used in making different objects that are durable and strong. It is also used in the piping system as well. Pipes made with nickel alloy will make your piping system safe from corrosion and extreme heat.

It is essential to understand the benefits of nickel alloy pipes before making any investment. The above mentioned were some of the best benefits of nickel alloy pipes that everyone must be aware of.

Why You Must Think About Stainless Steel Pipes

Stainless steel is a versatile metal that is used for different purposes. When it comes to the piping system, stainless steel remains at the forefront. A majority of contractors who work for the betterment of their clients always go for stainless steel pipes for all their piping requirements. There are times when stainless steel is overlooked due to its price compared to PVC pipes. Those who are looking for quality pipe materials that are durable and tolerates extreme heat and pressure should always go for stainless steel pipes.

There are many applications of stainless steel pipes in different industries. From aerospace to the medical industry, stainless steel pipes are used everywhere. It is essential to understand that stainless steel pipes serve a different purpose in different industries. For instance, 316 stainless steel tube can be used in chemical processing equipment.

Benefits of Using Stainless Steel Pipes

There are plenty of perks that you can possibly avail from using stainless steel pipes. Take a look at some of the amazing benefits of stainless steel pipes that you would hardly find anywhere else:-

Corrosion and Stain Resistant

One of the evident benefits of using stainless steel pipes is that they are highly corrosion and stain-resistant. Corrosion is certainly the main enemy of metal piping. Protecting your pipe from UV rays, water and other weather condition, stainless steel pipes help you meet your requirements.

Value For Money

Though it is quite expensive than other cheap pipe materials available in the market, stainless steel has all the necessary characteristics needed for piping system. Stainless steel is low maintenance and highly durable. You will not find such metal for piping system anywhere. Giving complete value for your money, stainless steel pipes will never disappoint you.

Strength And Versatility

As mentioned earlier, versatility is a key feature of stainless steel piping. It can handle extreme weather and temperature, making it one of the most durable metals for the piping system. The strength and durability of the metal by adding other materials like nickel, molybdenum or nitrogen.

Environment-Friendly

Unlike other metals, stainless steel doesn’t harm the environment. It doesn’t need to be coated or lined with other materials to make it environment-friendly; it already has all the eco-friendly properties. Additionally, stainless steel pipes are also 100% recyclable, reducing the environmental effects of its degradation. A majority of stainless steel pipes are made from the scrap metal extracted from the degradation.

The Bottom Line

There is no doubt in asserting that stainless steel pipes have all the valid reasons to be chosen as the ideal material for pipes. Stainless steel is equipped with all the necessary characteristics that make them an ideal choice of metal for piping. Whether for industrial or commercial application, stainless steel pipes can serve different purposes all at once.

The above mentioned were some of the best benefits of using stainless steel pipes and why you must start thinking about them. Keep the benefits in your mind, the next time when you are looking for the ideal metal for your piping system.

How To Choose A Stainless Steel Pipe?

Do you want to buy stainless steel pipe? If the answer is yes, you will need to focus on a few things to ensure that you buy a stainless steel pipe of high-quality. Look for a pipe which is made from corrosion-resistant materials. Check the quality of the material and also solutions which will pass through the fittings. Look for a stainless steel pipe which has been manufactured adhering to a strict quality control system at all stages of the development process.

Give precedence to a manufacturer who possesses certificates such as PED 97/23/EC for safety compliance and ISO 9001:2008 for quality management. The safety of a pipe can be determined through proper testing methods. Top companies have an in-house facility to conduct different tests on the products they manufacture regularly.

How Do Hastelloy C276 and Chemical Processing Relate?

How Do Hastelloy C276 and Chemical Processing Relate?

How Do Hastelloy C276 and Chemical Processing Relate?

Chemical processing is a process in which chemicals and compounds are transformed through chemical reactions. The chemical reaction and processing involve the use of equipment like pumps, heat exchangers, evaporators, valves, pressure vessels, fittings, and flanges. The solutions and chemicals used to initiate the reactions trigger extreme conditions, hence the need to use the Hastelloy C276 pipe.

The Hastelloy C-276 is a nickel alloy, and it is known for its amazing corrosion-resistant properties. The common solutions used during the chemical process like hydrochloric, sulfuric, nitric, acetic and phosphoric acids alongside hydrofluoric compounds are very prevalent. And that’s where the corrosion-resistant properties of Hastelloy C276 pipe come in. The best thing about it is that it doesn’t allow the creation of grain boundary precipitates within the weld heat-affected zones, which makes it ideal for the equipment used in chemical fabrication and processing.

What Are the Hastelloy C276 Properties?

The Hastelloy C276 has outstanding properties, and that tells why it’s the preferred choice in the chemical processing industry.

  • All plates, sheets, and pipes made of Hastelloy C 276 showcase strong resistance to acetic anhydride, cupric and ferric chlorides, brine solutions, seawater, and hot and contaminated mineral acids
  • This nickel-based alloy is super resistant to chlorine dioxide solutions, hypochlorite, and wet chlorine gas
  • The alloy is suitable for oxidizing atmospheres to temperatures of up to 1900 degrees Fahrenheit. Itis also effective in the prevention of detrimental effects of general corrosion, cracking, crevice, and pitting
  • Since it has amazing corrosion resistance properties, itis the preferred choice in reaction vessels, transfer piping, evaporators, and heat exchangers. The structural quality of the alloy to resist harsh chemical processing conditions alongside the strength of resisting high temperatures from general corrosion, pitting, crevice, and pitting, make it the ideal choice for use in the equipment used in chemical process industries
  • The alloy can easily be processed and welded using standard shop fabrication procedures.  Besides, the alloy can be cold and hot-formed easily besides being welded using the standard procedures
  • Also, the alloy works to protect machines when kept in annealed conditions since heat treatment won’t harden it
  • The alloy is superbly resistant to corrosion and other harsh conditions, which makes it a superior choice for chemical processing

Why is C276 Used in Chemical Processing?

Wondering why most chemical processing industries use Hastelloy C276? These are the main reasons these industries have chosen it as the main material for ensuring efficiency:

  • The material has strong, resistant qualities against non-oxidizing and oxidizing acids owing to the high content of chromium and molybdenum
  • Hastelloy C276 exhibits strong resistance properties against stress corrosion cracking and sulfide stress cracking, which occurs naturally from the sour oilfield atmosphere
  • These alloys are easy to form and welds super-fast
  • The alloy is very ductile and has strong, resistant properties to chloride solutions. It also resists stress corrosion cracking

You can order these pipes from a reliable supplier online who offers them at affordable prices.

All You Need to Know About Powder Coating for Stainless Steel

All You Need to Know About Powder Coating for Stainless Steel

All You Need to Know About Powder Coating for Stainless Steel

316 stainless steel tube is one of the grades that you might choose to buy. Selecting the right series or grade may be such a hard task. You have to consider several factors. One of the factors you will have to look at is whether the stainless steel you are buying is powder-coated. This article briefly explains this feature:

What is Powder Coating?

One of the cost-effective methods you can use to improve the corrosion resistance of 316 stainless steel tube is coating it. Other ways that can be used to prevent corrosion include the use of corrosion-resistant alloys, which can be so expensive.

Powder coating is a term that refers to the shielding layer, which offers an irrepressible covering to materials and metals which need to be protected from corrosion and its effects.  It is a dry coating method, this means that it is firm when applied to the base of the material. This kind of coating comes in different colors, chemical composition, and thicknesses.

Application of Powder Coating

The use of a powder coating spray gun is the most popular way of powder coating. It pushes the powder coating substance at the substrate that is undergoing powder coating. The process also gives an electrostatic charge to the particles. These electrically charged particles aids in the formation of a bond.

The material or metal that has been coated is then put in a curing oven. The curing oven provides the heat that is necessary for the powder to stick together and stick to the base substance without any need for an electrical charge.

Another way of applying the powder coating to a substance is by using a fluidized bed. This process includes the heating of the base metal and then submerging it in a container that has a powder coating substance. After that, the coated material is put in a post-curing stage.

Types of Powder Coating

There are so many varieties of powder-coating that can be used. However, only two categories of powder coating materials exist. These are thermoplastics and Thermosets. The two are discussed below.

Thermoplastics

This type of powder coating material can be put to use for more than one time. This feature makes them of great benefit to removing the coat and other post-curing alterations. These types of materials are also ductile. They, therefore, have a perfect ability to withstand any impact without fracturing. Examples of these materials include polyester, chloride, and nylon.

Thermosets

This is a type of powder coating material that results in cross-links between the molecular structure when they are treated. This type of content is more permanent than thermoplastics. They are less affected by temperature after they have been cured. This feature makes them perfect for high-temperature uses.  They are also cheap and affordable than other types of coating.

Types of Metal that Can Be Powder Coated

The powder coating process is ideal for nearly all types of metals. The reason for this is because they can carry an electrostatic charge to have the material necessary in powder coating stick to them. The temperatures that are used in the curing process are also ideal for most metals.

Brief Guide: Process for Welding Nickel

So many things can happen in the process of welding a nickel tube and you need to know about it before you get nickel alloy 600 tubing.

Nickel alloy tubing consists of a wide range of elements and they can pose a critical challenge when it comes to fusing. This and other challenges can be experienced in the welding of nickel. You, therefore, have to devise a comprehensive process that can help weld nickel without problems. Here are some of the processes you need to know when you get nickel alloy 600 tubing:

Using the Metal Inert Gas in Welding

Metal inert gas welding is also referred to as gas-metal arc welding. This is one of the common processes that you can use in melting a nickel tube. The process highly resembles the welding of carbon steel process except for the shielding gas compositions. Low levels of oxygen gas and carbon IV Oxide gas should be used in the process of welding nickel. The levels should be 2% or less. You also have to incorporate tri-blend shielding gases like helium and argon to make the nickel tube resistant to corrosion. The filler wire should also be used to prevent cracking.

Welding Using the Tungsten Inert Gas

Tungsten inert gas welding is also called gas tungsten arc welding. It is also another commonly used process that you can apply in welding a nickel tube. It highly resembles the welding of carbon steel process. Nickel and carbon steel all require a direct current electrode negative. Shielding gases like argon and helium are also used in this process. Low carbon is used as a filler metal to prevent any form of corrosion.

Flux-cored Arc welding

The flux-cored process can be used in welding a nickel tube. However, this process does not give optimal results in the welding of nickel. A mixture of special gasses should be used to make the welding process more effective. Using a combination of these special gasses and a flax-cored arc is more effective than just using flux-cored arc welding, this is because the gasses help in shielding the metal that has been welded from the atmosphere.

Metal-cored Arc Welding

This is a better alternative than flux-cored welding and gas-shielded flux welding. This is because this kind of welding does not rely on flux during the welding process. The metal core is used instead. The metal core is attached to the filler. The metal is filled with powdered metal that escalates deposition, this is even though the filler has some deoxidizers.

Laser Beam Welding (LBW)

This type of welding process is useful in joining nickel quickly and low heat inputs. Porosity and cracking may be experienced in the welding process, and as such, care has to be taken to avoid such instances. You can do this by reducing the amount of oxygen. You can use a shielding gas in its place or through a weld parameter optimization.

Other Welding Processes That Can Be Used

Those processes that have been explained above are the most common welding process that can be applied in welding a nickel tube. Several other processes can be used in place of those. These include Friction Stir Welding (FSW), Shielded Metal Arc Welding (SMAW), and Plasma Arc Welding (PAW), among others.

All You Need to Know about Titanium Nickel, Aluminium, and Stainless Steel Tubes

In many industries, the demand for metals such as aluminum, titanium, or stainless steel tube is high for the manufacture of quality and durable applications. A C276 pipe has unique attributes and advantages.

Let us understand how C276 pipe looks like and the kind of material used to create it. The tubes serve different purposes, depending on the raw material during the production process.

Tubes Made from Titanium

These tubes will be in demand, especially in industries such as automotive, military, aerospace, and defense, which require applications with strength and weight. When comparing them with the other alloys, you will discover that their attributes are strength and rigidity, albeit being less dense than copper, nickel, and steel alloys. Other characteristics include resistance to corrosion chemicals and heat. It is well known for manufacturing durable applications that have good material and are easy to weld.

Advantages

  • They produce long-lasting tubes
  • The tubes are durable
  • They do not break easily
  • They are versatile in an environment with high heat levels

Disadvantages

  • They are heavy
  • These tubes consume a lot of power during manufacture
  • The gases produced during their production is harmful to the environment
  • They are relatively expensive

Tubes Made from Nickel

Nickel tubes are resistant to heat and cannot suffer from destruction with ease. They are suitable in harsh conditions that expose them to gases and oil, petrol chemicals, biological technologies, healthcare industries, and food processing plants. They are perfect for the manufacture of an application whose desired features include resistance to high levels of heat, slow corrosion and oxidation, and reduction in thermal expansion.

Advantages

  • They produce long-lasting tubes
  • They do not break easily
  • They are versatile in an environment with high heat levels

Disadvantages

  • They are relatively expensive
  • They are heavy
  • These tubes consume a lot of power during manufacture
  • They are time and effort and consuming to produce
  • The gases produced during their production is harmful to the environment
  • They are relatively expensive

Tubes Made from Aluminum

Aluminum tubes are not massive, but they have a healthy body. The ration between strength and weight is excellent. These are versatile, hence, they are a good fit in different conditions because their attributes are high resistance to corrosion, thermal conduction, which enables them to sustain in harsh environments.

Advantages

  • The tubes are durable
  • They do not break easily
  • They are versatile in an environment with high heat levels
  • They produce long-lasting tubes

Disadvantages

  • They are heavy
  • These tubes consume a lot of power during manufacture
  • The gases produced during their production is harmful to the environment
  • They are relatively expensive

Tubes Made from Stainless Steel

Stainless steel tubes are the best because, for many years, they are chosen for manufacturing applications and structures that resist heat, corrode slowly, and weld easy. They are appealing and hardcore.

Advantages

  • They produce long-lasting tubes
  • The tubes are durable
  • They do not break easily
  • They are versatile in an environment with high heat levels

Disadvantages

  • They are heavy
  • These tubes consume a lot of power during manufacture
  • They are relatively expensive

Production consumes a lot of effort and time

How Stainless Steel is Used in a Wide Range of Industries?

Today, stainless steel has become necessary in a wide range of industries. Its unparalleled properties such as low cost of maintenance, its strength, and ability to withstand corrosion make it perfect for steel Mil-T-8808 tubing. The steel is 100% recyclable and has a better life cycle. Stainless steel is prepared in numerous forms that include sheets, plates, tubing, and bars that are used in domestic and industrial sites.

Many companies rely on steel Mil-T-8808 tubing for its long-lasting effect. Industries such as automotive and construction rely heavily on stainless steel. It is the most popular solution for many applications.

Applications of Stainless Steel

Construction and Architecture

Stainless steel is now used in modern construction due to its durability against corrosion, strength, and flexibility. It is commonly availed in the exterior covering for huge buildings as well as the interior in the form of backsplashes, handrails, and countertops.

The steel has low maintenance, easily welded, and a better finish which makes it be used mostly in the top modern architecture. Moreover, stainless steel is composed of 90% recycled material, so it is eco-friendly.

Transportation and Automotive

Ford Motor Company first used stainless steel in the year1930s to make different cars. Today, there is a high rate of stainless steel used in the automobile industry has been. It is being used in car exhaust tube systems. Stainless steel is also preferred by many food processing industries as it protects the environment from pollution.

Stainless steel is availed in different types of transportation such as refuse vehicles, ship containers, and road tankers. It works best when it comes to the transfer of food products, chemicals, and liquids. Its non-corrosion feature helps in reducing maintenance and cleaning costs.

Medical Industry

Stainless steel is also availed in the production of dental and surgical equipment along with operating tables, steam sterilizers, MRI scanners, and kidney dishes. Surgical implants and replacement joints like artificial hips use stainless steel. The steel plates and pins are commonly applied to fix any damaged or broken bones in their order.

Energy Industry

Gas, chemical, and oil industries usually work best in heavy-duty environments that involve highly dangerous substances and high heat. New and special categories of stainless steel have been created to fit in such harsh environments given its corrosion resistance. High-grade steel is increasingly used for the building of pipes, storage tanks, and valves. Renewable sources of energy such as wind power, solar, hydro, and geothermal also avail stainless steel due to its resistance in corrosion in different conditions.

Food and Catering Industry

Stainless steel is commonly used in kitchen accessories, cookware, and cutlery. The less ductile categories of steel are availed in the production of knives and other such sharp objects. Better ductile grades are thus applied in items that can be worked out into shape like grills, saucepans, cookers, and sinks. Stainless steel is also important as it is also used as an exterior finish for dishwashers, freezers, countertops, and refrigerators. It is also important for the manufacturing and storage of food as this does not spoil the food’s flavor. Stainless steel is also important in the production of ice creams.

In the end, stainless steel tubing is ideal for a wide range of industries and you can get it from an experienced and reliable supplier.

All You Need to Know about Nickel 718 Alloy

Not all metals can retain their strength when exposed to high temperatures or extreme cold. Nickel alloy 718 tubing, however, is a material worth knowing when it comes to that. This is one of the very few superalloys with such features.

In this article, we shall take a close look at nickel alloy 718 tubing and its impressive characteristics. In the engineering world, it is one of the most preferred material when dealing with high temperatures. A number of tests have been carried out on 718 and even in its application, it proves to be able to remain unchanged in structure when exposed to different temperatures. It even remains unchanged in extreme cold.

Its properties are unparalleled thanks to its composition of nickel, cobalt, and chromium. The composition is effective in resisting corrosion and oxidation which are elements that make so many other materials unsuitable for the applications in which 718 may be used.

The above are not the only composition of the alloy, it also has titanium, molybdenum, tantalum, and niobium all in varying compositions. The mixtures of these create a superalloy that suits the needs of engineers in different fields.

Retention Capacity

This is a material that is highly durable over time with no signs of degradation when exposed to different elements. Unlike other materials that can easily get disfigured in the process of welding or cooling, this alloy will heat and cool slowly while maintaining its shape.

Precipitation heat treatment at room temperature is remarkably enhanced to the extent that it can survive in severe environments.

Heat is used in varied ways to treat the alloy depending on what it will be used for. The way it is treated for use in the extreme cold will defer from the way it is treated for intense heat.

Many engineers are impressed by its versatility and the ease with which it can be welded without having to worry about cracks forming after the welding. This tubing shows superior characteristics when compared with other titanium-based alloys.

Uses

One of the areas where the alloy 718 is used is in aeronautic engineering. The jet engines are being constantly improved to make them more efficient and this alloy proves to be a reliable material to improve performance. But it’s not just performance, the alloy also proves to be cost-effective.

Engines need to be built with materials that can withstand the heat and remain in their original structure and free of corrosion. Engines will put the materials through mechanical strain as well as temperature stress and they need to be able to withstand it.

This alloy is used in different parts of jet engines as well as for making bolts and other components of jet engines. They are also used for rockets and machines that are used in very cold temperatures. There is also an application on land not just in the air where it is used to make sheet covering for engines that may heat up to very high temperatures as they operate.

There may be a few alloys that can provide similar functionality but when they are put side by side, 718 alloy will prove to be of superior grade.

Stainless Steel

Comparison Between Stainless Steel Types 304 and 316

Stainless Steel

Stainless steel contains low carbon and about 10 percent chromium, which makes it more resistant to corrosion and shiny on the surface. It has a wide range of applications, from the fabrication of chemical equipment, to food equipment and in architectural applications. The chromium that is added makes it possible for the metal to form a hard, adherent chromium oxide film that resists corrosion. In case the metal develops a scratch, the film will react with oxygen and self-heal. This explains why 316 stainless steel tube is used in adverse applications, and they remain functional for many years.

Both 304 and 316 stainless steel tube have a solid structure, are easy to work with, and corrosion-resistant. These properties make them suitable for outdoor landscaping and architectural uses. The main advantages of stainless steel include durability, the ability to remain attractive, and low maintenance, among others as outlined below.

  • High resistance to corrosion
  • Resistance to heat and fire
  • Hygienic to use
  • Maintains aesthetic appearance
  • It is strong but not heavy
  • Easy to fabricate
  • Resistance to impact
  • It is durable

Austenitic 304 and 316

Austenitic stainless steel is made up of either chromium and nickel or chromium and manganese. The carbon quantities are maintained at low levels of 0.08 percent as a maximum, while the chromium content is between 16 and 28 percent. Nickel, on the other hand, has to be between 3.5 and 32 percent.

These two types of stainless steel cannot be hardened by exposing them to heat, but high strength can be achieved by a process known as cold working. Compared to the other variations, they are more malleable, and they have high elasticity and high levels of strength. Because of these properties, they are used to manufacture drainage pipes, grates, floor sinks, and trench drains, among others.

Difference between Type 304 and Type 316

By observing these two types of metals physically, you will not be able to pick any differences. Their unique differences can be deduced from the chemical composition. A look at them separately will bring out their distinctive characteristics.

Type 304

This type of stainless steel is the most commonly used. It is made up of between 16 and 25 percent chromium and 36 percent nickel. It also has essential traces of carbon and manganese. The most common chemical combination is known as 18/8. This is because it contains 18 percent chromium and eight percent nickel. This amount of chromium content makes the metal more resistant to corrosion and oxidation. In its element, type 304 steel is malleable, versatile, and very durable. When used in delicate places such as in a meat processing plant, it inhibits the growth of bacteria, making it healthier.

Type 316

This steel type is also referred to as marine grade stainless steel and resembles the Type 304 in many ways. The only difference is that it contains a molybdenum content of between two and three percent. This molybdenum improves the resistance to corrosion further, making the metal suitable for use in places with salty water, hence the name marine grade. It is also used in extremely acidic environments. Coastal areas have salty particles in the air, and in such places, highly resistant metals such as Type 316 are used because they will not need to be replaced from time to time.